3” Scale Burrell Agricultural Engine
One of the Club’s current projects is a 3” Scale Burrell Traction Engine. The engine was given to the Society after one of our members sadly passed away. The engine had been purchased from Station Road Steam and described as follows: Without any doubt whatsoever, this is the most horrendous looking Burrell I have seen that remains in one piece. Built in the 1970s, the owner inherited it from his grandfather many years ago”
This is what the engine looked like when originally purchased.
When given to the Society in 2012 it had already been stripped because the original steel boiler was deemed as scrap. Initially we found a part built copper boiler on Ebay which we were able to acquire but in hindsight we should have started from scratch because we ended up making many of the parts again.
By 2015 apart from continuing to work on the boiler we had completed a new smokebox, smokebox door & ring and mounted the original perch bracket and chimney to the new smokebox. However, we were starting to have issues with the Society’s riding cars for our 5” gauge railway so they took priority and work on the Burrell slowed up.
With renewed enthusiasm within 2017 we have completed the boiler which is now being machined ready to accept the horn plates. Also the rear wheels have been trued in the lathe and now fitted with a steel band and rubber tyres. At the same time the front wheels have also had rubber tyres fitted. The following pictures show the newly tyred wheels.
The pictures above show the start of our track laying weekend and how far we got on the first day. The pictures below show the second day’s progress. We decided to lay the track to follow the profile of the ground because there is about a 3 foot rise across the garden which would give some interesting gradients. You will see that the track was raised about 18” on the bend with the extended gravel boards filled with hard core and finally ballast, this bend has a rise of 1 in 31. The ground either side of the track was also raised to blend with the surrounding garden. Henry the Cockerel was of little help!
A couple of test runs on the track spurred enthusiasm and we set about making some more track which then took us about 2/3rd round the garden after I had bought another 8 tonnes of ballast! Fortunately I and my friends had some holiday left that year so we continued to make track, sleepers, side boards and stakes to hold the boards in place.
The above pictures show track laying continuing in the opposite direction towards the driveway. Across the drive the track is lifted after each run. With a last minute dash we completed the circuit on December 31st 2009 and had a quick run to test on the day and then invited the Club members the next day (New Year’s Day 2010).
The following couple of years were taken up rebuilding some pig sty’s that collapsed with the weight of snow on the roof that year and they are now a workshop & engine shed. Although it was good to have a railway to run locos it was obvious it needed to progress and so I built a turntable which would allow us to change direction if we wanted, also it would enable locos and stock to be wheeled onto a temporary siding from the turntable.
In 2014 it was suggested that a loop would fit in well by the new workshop so I made two Y points which were installed in July that year which then enabled us to run in both directions at the same time or pass trains. This proved to add a whole new dimension to the railway and so in 2016 I made three more points for a new passing loop at the other side of the track which would also incorporate a head shunt so we could park locos and stock.
These points are all mechanically operated with the levers situated about 10 foot from the point so they can be operated by the driver as they approach the points. All of the points are also sprung so the blades do not need to be set in the right direction when exiting the loops. With this new loop it again added more enjoyment to the railway and then made me realise that a longer loop near the workshop would be better so I increased the length and made the roads slightly wider apart to avoid “knee clash” when two way running. At this point I added paving inside the loop to match the new loop.
The next improvement was in 2017 to motorise the original loop points because due to the location it was not possible to have permanent point rodding and levers. So I found a good source of linear actuators from our friends in China! and made a prototype mechanism. It proved successful so I made a second point motor and then made two Southern Railway concrete P Way huts to house the switch gear, battery and point lever.
In total 22 tonnes of ballast has been used and the track is now 517 feet long with two passing loops of 36 & 52 feet long, a siding of 32 foot long and a turntable making the total length of track 639 feet with 1092 sleepers! Although they don’t come out very often I have made scale gradient and mile posts and recently a set of speed restriction signs. A set of signals are currently in production which will be operated by a token system.
In between all the other jobs that need doing around the house & garden we have standardised the coaching stock so that they look similar and upgraded to full braking on driving cars.
Seen here is the new passing loop and siding being installed at the DPLRailway in Nov 2016.
This weekend 26/11/16 the point levers were installed apart from the siding one so we had a little run with a 3 1/2" and 5"
gauge loco to check all the poinwork etc.
Repairs continue around the railway so keep an eye on progress here, on our Club Facebook site or by watching one of the Club videos on Youtube.
DPLRailway, or Building a Garden Railway
After moving to a new house in 2008 with a large garden and the house in the middle of the grounds it seemed an ideal location to lay down a test track. Because this is a garden domestic approval was only granted for a ground level track so that it would be less conspicuous.
Having been a model engineer and a member of the EGMES since the age of 11 (over 46 years!) I had built and acquired several locos in 5” & 3 ½” gauge so any track would need to be able to accommodate them all.
In July 2009 with the help of a couple of friends we made a start on making some track panels to form a test track of around 150 ft. In order to make the most of the area available we decided to make the curves 30ft radius and lay any track close to the garden perimeter. After a couple of months we had made several lengths of track and so I decided to invite our Club members to help lay what we had made over the weekend of 27th & 28th October. There was a fantastic response from the membership and we were able to lay nearly all the track we had made which was no mean feat considering the ground had to be marked out and dug then the soil removed. Wooden edge boards where installed to control the ballast and initially I bought 6 tonne of granite for the purpose.